热力载荷下典型缺陷对硅通孔性能影响研究

Effects of typical defects on TSV reliability under thermomechanical loading

  • 摘要: 在先进封装中,硅通孔(TSV)结构在振动与温度等热力载荷下面临显著的可靠性挑战。本文针对TSV中的典型缺陷——空洞与裂纹,构建了空洞或裂纹占比分别为20%、40%和60%的三维有限元模型,系统研究其在随机振动与温度循环载荷下的力学响应。模拟结果表明:在随机振动载荷下,空洞缺陷模型风险点处的等效应力随空洞比率增加而显著上升,而裂纹缺陷模型的应力响应与裂纹比率之间未呈现明确规律;在温度循环载荷下,空洞与裂纹缺陷均导致应力水平随缺陷比率升高而增大,且TSV中的空洞缺陷持续扩展,其扩展程度与接触阻抗的变化呈正相关。进一步开展电阻、电感、电容参数(RLC)提取发现,空洞缺陷的扩展会显著抬升TSV结构的等效电阻,从而恶化其电学性能。试验结果表明,随着温度循环次数的增加,TSV中的空洞缺陷不断增大,与接触阻抗的变化呈正相关。

     

    Abstract: In advanced packaging, silicon through-silicon vias (TSVs) face significant reliability challenges under mechanical vibration and thermal stress loads. This study constructs three-dimensional finite element models incorporating gradient void and crack defect ratios of 20%, 40%, and 60% to systematically investigate the mechanical response of TSVs under random vibration and thermal cycling conditions. Model validation is performed through thermal cycling experiments. Results demonstrate that under random vibration loading, the equivalent stress at critical locations in void-defect models increases significantly with higher void ratios, whereas crack-defect models exhibit no clear correlation between crack ratio and stress response. Under thermal cycling, both void and crack defects induce elevated stress levels that scale proportionally with defect ratio; furthermore, void expansion progressively intensifies and shows a positive correlation with contact impedance variation. Extraction of RLC parameters reveals that void defect extension substantially increases the equivalent resistance of the TSV structure, thereby degrading its electrical performance. Experimental results confirm that as the number of temperature cycles increases, void defects in TSVs grow larger, exhibiting a positive correlation with changes in contact resistance.

     

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