基于28 nm CMOS技术平台的STI无接缝填充工艺研究

Studies on seam free gap fill process for STI based on 28 nm CMOS technology

  • 摘要: 本文针对28 nm 互补金属-氧化物-半导体(complementary metal-oxide-semiconductor,CMOS)工艺中高深宽比、非标准V形浅沟槽隔离(shallow trench isolation,STI)结构所面临的填充挑战展开研究。该结构易在填充后中心形成接缝,影响器件隔离可靠性。为此,本研究提出采用高深宽比工艺(high aspect ratio process,HARP)沉积与后蒸汽高温退火相结合的方案,旨在实现无接缝填充。本研究通过交叉实验,系统分析新型HARP沉积与创新高温退火工艺对氧化硅薄膜收缩率及沟槽接缝形貌的影响。实验结果表明,仅依靠单一工艺优化无法完全消除V形结构底部的微缝。最终的解决方案强调工艺协同:将新型HARP沉积与脉冲式高温退火相结合,并在退火过程中引入氯化氢(HCl)作为辅助气体。该协同工艺可精确调控薄膜的致密化过程,并利用HCl的气相刻蚀作用有效清除界面薄弱区,从而在高深宽比、非标准V形STI结构内实现高质量的无接缝填充。本研究为先进技术节点复杂三维结构的集成提供了有效的工艺路径。

     

    Abstract: This study addresses the filling challenges associated with high aspect ratio, non-standard V-shaped shallow trench isolation (STI) structures in 28 nm complementary metal-oxide-semiconductor (CMOS) technology. Such structures are prone to forming center seams after deposition, compromising device isolation reliability. A combined approach employing high aspect ratio process (HARP) deposition and post-steam high-temperature annealing was adopted to achieve seam free filling. Through cross-experimentation, the effects of a novel HARP deposition process and an innovative high-temperature annealing technique on the shrinkage rate of silicon oxide films and the seam morphology within trenches were systematically investigated. The results revealed that optimizing either process alone could not completely eliminate micro-seams at the bottom of the V-shaped structure. The ultimate solution emphasizes process synergy: integrating the novel HARP deposition with pulsed high-temperature annealing while introducing hydrogen chloride (HCl) as an auxiliary gas during the annealing step. This combined mechanism enables precise control over film densification and utilizes the vapor-phase etching effect of HCl to effectively remove weak interfacial regions, thereby achieving high-quality, seam free filling in high aspect ratio, non-standard V-shaped STI structures. This research provides an effective process route for integrating complex three-dimensional structures at advanced technology nodes.

     

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