陶瓷基耐高温光纤传感器技术研究进展

Research progress on ceramic-based high-temperature-resistant fiber-optic sensor technology

  • 摘要: 耐高温传感器技术是保障航空航天、石油化工、金属冶炼等相关领域装备在极端高温、高压、强腐蚀等严苛工况下稳定运行的关键技术,对实现设备状态实时监测、故障预警与性能优化等具有重要作用。碳化硅(silicon carbide, SiC)、蓝宝石等陶瓷基光纤传感器具有优异的高温力学性能、化学稳定性与抗电磁干扰能力。基于光学传感原理的器件,能够在超高温、强振动等恶劣条件下实现温度、压力、应变等关键参数的稳定、高精度与长期可靠监测,有效弥补了传统电子传感器在极端环境下易失效、精度漂移的不足。本文从耐高温光纤传感器的基本架构、陶瓷敏感结构的微纳加工、封装原理与方法以及光纤端部陶瓷微结构的增材制造等4个方面,深入分析国内外研究进展,并探讨陶瓷基耐高温光纤传感器技术现存的问题及未来发展路径。

     

    Abstract: High-temperature-resistant sensor technology is a critical technology for ensuring the stable operation of equipment in aerospace, petrochemical, metallurgy and other related fields under extreme high-temperature, high-pressure, strong corrosion and other harsh working conditions. It plays an important role in realizing real-time condition monitoring, fault early warning and performance optimization of equipment. Ceramic-based fiber-optic sensors such as silicon carbide (SiC) and sapphire exhibit excellent high-temperature mechanical properties, chemical stability and electromagnetic interference resistance. Based on the optical sensing principle, they can achieve stable, high-precision and long-term reliable monitoring of key parameters such as temperature, pressure and strain under severe conditions including ultra-high temperature and strong vibration, which effectively compensates for the shortcomings of traditional electronic sensors such as easy failure and accuracy drift in extreme environments. This paper thoroughly analyzes the domestic and international research progress from four aspects: the basic architecture of high-temperature-resistant fiber-optic sensors, micro-nano fabrication of ceramic sensitive structures, packaging principles and methods, and additive manufacturing of ceramic microstructures at fiber ends. Furthermore, the existing problems and future development directions of ceramic-based high-temperature-resistant fiber-optic sensor technology are discussed.

     

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