磁控溅射ZnMgO电子传输层溅射气压优化及其在高效晶硅异质结太阳电池中的应用

Optimization of sputtering pressure for magnetron-sputtered ZnMgO electron transport layers and their application in high-efficiency crystalline silicon heterojunction solar cells

  • 摘要: 在晶硅异质结(silicon heterojunction,SHJ)太阳电池中,传统的掺杂非晶硅载流子选择性接触层虽具有优异的界面钝化效果,但仍存在寄生吸收较强、制备成本高及涉及有毒气体等局限。ZnO作为一种宽禁带金属氧化物候选材料,因其优异的光电性能、较高安全性与较低成本而备受关注;然而,其禁带宽度与能带位置相对固定,难以实现与c-Si能带的灵活匹配。为此,本文采用Mg掺杂策略,利用Mg2+与Zn2+离子半径高度接近的特点,在保持ZnO光电性能与结构稳定性的同时,通过引入Mg掺杂优化界面能带匹配。采用射频磁控溅射法制备ZnMgO电子传输层,系统研究了溅射气压对薄膜微观形貌、光学透过率、禁带宽度、少数载流子寿命及接触性能的影响。结果表明,优化后的薄膜表面均匀致密,可见光透过率超过80%,光学带隙约为3.7 eV,少数载流子寿命达1198 μs,与c-Si形成理想的电子选择性能带匹配,接触电阻率降低至72.37 mΩ·cm2。将优化后的ZnMgO层集成至SHJ电池中,获得了21.97%的光电转换效率。本研究证实了通过精准调控溅射工艺参数实现高性能ZnMgO接触的可行性,为制备高性能、低成本的金属氧化物载流子传输层提供了重要参考。

     

    Abstract: In crystalline silicon heterojunction (SHJ) solar cells, although conventional doped amorphous silicon carrier-selective contact layers provide excellent interface passivation, their strong parasitic absorption, high fabrication cost, and use of toxic gases severely limit the further development of SHJ solar cells. ZnO, as a promising wide-bandgap metal-oxide candidate material, has attracted considerable attention due to its superior optoelectronic properties, relatively high safety, and low cost. However, its fixed bandgap and band-edge positions hinder flexible band alignment with c-Si. To address this issue, this work employs an Mg-doping strategy that leverages the highly similar ionic radii of Mg2+ and Zn2+. While preserving the excellent optoelectronic performance and structural stability of ZnO, Mg doping effectively enhances interfacial band alignment with c-Si. ZnMgO electron transport layers were prepared by radio-frequency magnetron sputtering, and the effects of deposition process parameters on film microstructure, optical transmittance, bandgap, minority carrier lifetime, and contact performance were systematically investigated. The results show that, after optimization, the film exhibits a uniform and dense surface morphology, visible-light transmittance exceeding 80%, an optical bandgap of approximately 3.7 eV, a minority carrier lifetime of 1198 μs, ideal electron-selective band alignment with c-Si, and a reduced specific contact resistivity of 72.37 mΩ·cm2. When the optimized ZnMgO layer is integrated into SHJ solar cells, a power conversion efficiency of 21.97% is achieved. This study demonstrates the feasibility of realizing high-performance ZnMgO contacts through precise control of sputtering process parameters and provides a valuable reference for the development of high-performance, low-cost metal-oxide carrier transport layers.

     

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