面向原子级化学机械抛光的氧化铈磨料制备及其性能研究

Preparation and performance study of cerium oxide abrasives for atomic-level chemical mechanical polishing

  • 摘要: 化学机械抛光是半导体及光学器件制造中的关键工艺,其性能高度依赖磨料的物理化学特性。氧化铈(CeO2)因其优异的化学活性与适宜的机械强度,成为二氧化硅类材料抛光的主流磨料之一。然而,传统方法制备的CeO2磨料常存在粒径不均、表面活性低等问题,制约了抛光效果的进一步提升。本文采用熔盐法在不同温度(750 ℃、800 ℃、850 ℃)下制备CeO2纳米颗粒,系统研究了制备温度对其物相结构、形貌、表面化学态及抛光性能的影响。结果表明,随着温度升高,颗粒尺寸增大,结晶度提高,800 ℃条件下对应的Ce3+含量与氧空位浓度最高,分别为21.13%和13.32%。同时,该条件下制备的CeO2磨料综合抛光性能最佳,抛光后SiO2介质表面达到原子级表面粗糙度。本研究为面向原子级晶圆表面加工的高性能CeO2磨料可控合成提供了工艺指导与理论依据。

     

    Abstract: Chemical mechanical polishing is a key process in the manufacturing of semiconductor and optical devices, and its performance is highly dependent on the physicochemical properties of the abrasives. Cerium oxide (CeO2) owing to its excellent chemical activity and suitable mechanical strength, has become one of the mainstream abrasives for polishing silica-based materials. However, CeO2 abrasives prepared by traditional methods often suffer from issues such as uneven particle size and low surface activity, limiting further improvement in polishing performance. In this study, CeO2 nanoparticles were synthesized via the molten salt method at different temperatures (750 ℃, 800 ℃, 850 ℃), and the effects of preparation temperature on their phase structure, morphology, surface chemical state, and polishing performance were systematically investigated. The results show that as the temperature increases, particle size increases and crystallinity improves. Under the 800℃ condition, the Ce3+ content and oxygen vacancy concentration were the highest, at 21.13% and 13.32%, respectively. Meanwhile, the CeO2 abrasives prepared under this condition demonstrated optimal polishing performance, achieving atomic-level surface roughness on a SiO2 substrate after polishing. This study offers both process guidance and theoretical support for the controlled synthesis of high-performance CeO2 abrasives aimed at atomic-level wafer surface processing.

     

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